duratherm heat transfer fluids

Glossary of Terms

The terms and industry jargon we use in the heat transfer industry can be confusing. Click through the menu to the left to reveal terms and their definitions.

Anti-Foam Additive

Causes air bubbles to break on the surface, prevents build up of foam. Can also help prevent oxidation, they cannot prevent air entrainment, but function as an aid to quicker release of entrained air.

Anti-Oxidant

An additive to retard oxidation. Anti-oxidants are critical to any application that is not sealed from the atmosphere. If you don’t have a nitrogen blanket on your expansion tank or reservoir it is crucial that your fluid contain an anti-oxidant. Oxidation leads to sludge formation that left unchecked could cause blockages and lead to complete system failure.

Duratherm fluids contain a proprietary dual stage anti-oxidant. You can see the effect of this additive in our Competitive Comparison Report.

ASTM

American Society for Testing and Materials, an agency that standardizes testing petroleum products.

Autoignition

Minimum temperature which a substance must be heated without application of flame or spark to cause substance to ignite.

Average Molecular Weight

Essentially the weight of the molecules that make up a fluid.

Catalyst

A material which promotes some chemical action without itself entering into the reaction.

Cavitation

In a heat transfer system, failure of the material to flow to the suction of the system pump for any reason.

Corrosion Inhibitor

Corrosion inhibitors prevent the oxidation of metal by preventing water from contacting metal system components helping to resist iron-oxide formation.

Defoaming Agents

During start-up air can become trapped in a system. Pumping creates air bubbles (foaming) which can lead to pump cavitations, possibly damaging pumps and other system components.

Density

Density refers to a material’s weight or compactness, which changes with temperature. Higher density fluids often transfer heat more efficiently than less dense fluids. Density is sometimes called spec gravity which refers to the ratio of a fluids weight compared to water.

Deposits

Oil-insoluble materials that result from oxidation of the oil and contamination from external sources and settle out in system components as sludge and varnish.

Distillation Range

Distillation range is a measurement of the temperatures within which a liquid distills(boils). It’s usually expressed as a % of the material that boils between two temperatures. A higher initial boiling point indicates a more thermally stable fluid and lower vapor pressures.

Fire Point

The temperature at which the fluid will sustain a fire if ignited by an outside ignition source. It’s common for heat transfer systems to be operated at temperatures above the fire point of the fluid as ignition sources should always be far removed from any system.

Flash Point

The temperature at which the vapors produced from a fluid will ignite (flash off) if exposed to an ignition source (the fluid will not burn at this point). While important for safety, it’s actually quite common to operate at temperatures above the flash point of the fluid.
Watch video

Heat Capacity

This is a measurement of a fluid’s capacity to carry heat. It determines indicates how many BTUs it would take to increase 1lb of fluid by 1°F. Heat capacity is used along with other properties to determine efficiency as quantified by the heat transfer coefficient.

Hydrocarbons

Compounds containing only carbon and hydrogen. Petroleum fluids consist chiefly of hydrocarbons.

Hydrophilic

Having an affinity for water; capable of uniting with or dissolving in water.

Hydrophobic

Having antagonism for water; not capable of uniting or mixing with water.

Inhibitor

A substance that slows or prevents chemical reactions, such as oxidation or corrosion.

Maximum Bulk/Use Temperature

All fluids have a maximum recommended heating temperature. Heating a beyond this point will result in thermal degradation or “cracking.” This is characterized by low boilers (or “light ends”) coming off, lowering of flashpoint, increased vapor pressure and carbon build up.

Maximum Film Temperature

Heating elements and pipe walls get much hotter than the maximum bulk/use temperature of a system. A fluid’s film temperature is always higher than its max bulk temperature and if exceeded will thermally degrade the fluid.

Metal Deactivators

Some metals used in the construction of heat transfer systems can actually react with the oil, causing premature breakdown. Metal deactivators ensure compatibility with any system, even those with copper lines, heat exchangers or fittings.

Oxidation

The process of combining with oxygen. All petroleum products are subject to oxidation to some degree. The reaction increases with rise in temperature. Oxidation produces oil-insoluble oxidized materials, which result in viscosity increase and deposits.

Oxidation Inhibitor

A chemical additive that minimizes the formation of harmful acids and varnish forming compounds that form when a fluid is subjected to air at elevated temperatures.

Oxidation Stability

The resistance of lubricants to chemically react with oxygen. The absorption and reaction of oxygen may lead to deterioration of lubricants.

Oxidative Degradation

Oxidation occurs when hot fluid (>200°F) reacts with oxygen causing an increase in viscosity and reducing the service-life of the fluid. For every 15°F increase above 200°F the rate of oxidation typically doubles. An increase in acidity(TAN) is an indicator of oxidation.

Pour Point

The lowest temperature at which a liquid will pour under specified conditions.

Pour-point Suppressants

Prevent insoluble wax molecules in oil from building a honeycomb (lattice-like structure) at colder temperatures. Particularly useful for paraffinic oils. Gives useful ability to pour at lower temperatures.

Seal and Gasket Extender

An additive that conditions seals and gaskets to help keep them from drying out and failing.

Specific Gravity

Specific gravity refers to a material’s weight or compactness, which changes with temperature. The higher a fluid’s specific gravity, the more efficiently it will transfer heat. Specific gravity is sometimes called density which refers to the ratio of a fluid’s weight compared to water.

Specific Heat

This is a measurement of a fluid’s capacity to carry heat. It determines indicates how many BTUs it would take to increase 1lb of fluid by 1°F. Heat capacity is used along with other properties to determine efficiency as quantified by the heat transfer coefficient.

Suspension Agent

Suspension agents help ensure particulates (for example, carbon, debris, or weld slag and metal shavings in newer systems) are held in suspension and easily filtered or caught in strainers, which could otherwise cause harm to the system if not removed.

TAN

Acids form when fluid comes in contact with oxygen (minimal at room temp but increases exponentially above 200°F) TAN levels indicate the extent of which a fluid has been oxidized. New fluids typically have a TAN less than 0.05, most fluids have a condemning TAN limit of 1.0.

Thermal Conductivity

The rate that heat transfer occurs through conduction. Fluids with low conductivity will transfer heat slower than a fluid with a higher rate of conductivity.

Thermal Degradation

Thermal degradation occurs at the heat source when a fluid is overheated past its bulk temperature. ‘Cracking’ the fluid produces light ends which lower flashpoint and viscosity, increase vapor pressure, and can result in coke build-up on the heater.

Thermal Expansion

Heat transfer fluids change in volume according to temperature. Volume increases when heated and decreases when cooled. This information is helpful when trying to size an expansion tank; typically, an expansion tank should be half full when cold and about half full when hot.

Vapor Pressure

Most liquids form vapors when heated. A low vapor pressure helps prevent boiling and pump cavitation. Vapor pressure increases as temperatures rise and also indicates how quickly a liquid evaporates. Fluids with high vapor pressure may need frequent topping up.

Viscosity

A measure of a fluids resistance to flow. Viscosity typically increases as temperatures reduce and decreases as temperatures rise; a higher viscosity essentially means a thicker fluid. Ideally, a heat transfer fluid should have viscosity ranging from 5cSt to 40cSt at 104°F.